Cebu Tristar Fabrication Plant
At Cebu Tristar, we take pride in crafting our products with meticulous planning and the expertise of our dedicated team. Our commitment to quality and efficiency is reflected in our state-of-the-art manufacturing facility. By leveraging advanced technology and powerful machinery, we streamline our production process and ensure the highest standards of precision and durability. This technological integration empowers our skilled workforce to work more efficiently, ultimately delivering superior quality panelboards that meet the demands of modern electrical systems.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Draftsman Team:
Our planning and dedicated, skilled team carefully drafts a layout using software to achieve the exact measurement specifications of the planned box. We meticulously check every detail of the box to ensure that nothing is missed in this draft. To deliver high-quality panelboards.
This team can also help you assist in calculating the voltage drop and power factor to determine the optimal voltage for the electrical system.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Metal Sheet Laser Cutting Machine
Now, after the draft this plain sheet of metal is to be cut into a precise shape needed for the panelboard. We use cutting-edge computerized machinery, such as a "Metal Sheet Laser Cutting Machine." This machine automatically cuts the metal sheet into a precise shape with the exact measurements needed for the panelboard.
Cebu Tristar Corporation operates an advanced manufacturing machine equipped with computer numerical controlled fiber laser technology. This machine utilizes a concentrated beam of light to cut through metal sheets. The 2023 model can process metal sheets up to 3048 mm long, 1524 mm wide, and 45 mm thick. Its dimensions are 8840.0 mm x 2240.0 mm x 2520.0 mm, and it weighs 6500 kg.
This powerful equipment will enable us to handle a wider range of projects and significantly accelerate our manufacturing processes, adapting to various job requirements.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Compact Metal Turret Punch Press
We also use a "Compact Metal Turret Punch Press" to make holes in the plain metal sheet. This will serve as a front and back shield cover plate for the panelboard. It adds both beauty and safety to the panelboard once it is installed. Not only that, a Compact Metal Turret Punch Press can also be used in any operations.
Cebu Tristar Corporation also operates an advanced, eco-friendly Compact Metal Turret Punch Press. This machine features a single AC servo drive, a highly rigid bridge frame, and the ability to process metal sheets measuring 4' x 8'.
This powerful machine will enable us to handle a wider range of jobs and significantly accelerate our manufacturing processes, allowing us to better adapt to various project requirements.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
C02 Laser Cutting & Engraving Machine
Cebu Tristar Corporation is also equipped with a CO2 laser cutting and engraving machine that features an integrated, stable, and reliable design framework. We also use this for special cutting designs on metal plain sheets, such as intricate patterns or custom shapes. This powerful machine enables us to efficiently meet our clients' demands for fast and reliable high-quality products.
This powerful, yet compact machine will enable us to handle a wider range of jobs, significantly accelerating our manufacturing processes and allowing us to better adapt to various project requirements.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
CNC Pressbrake PBH110 Machine
Subsequently, the metal sheet undergoes a bending process to form a box-shaped structure. We utilize two synchronized hydraulic CNC press brakes to precisely bend the sheet, which will serve as the foundational component of our premium electrical panelboards.
We are equipped with two hydraulic synchronized CNC pressbrake, with a 110-ton capacity, 3100mm bed length, Delem DA-66T touch screen control, 7-axis functionality (Y1, Y2, X, R, Z1, Z2, and CNC crowning), and Rolleri tooling, enables us to meet our clients' demands for fast and reliable high-quality products.
With these two CNC Pressbrake PBH110 Machines, we can deliver faster and more efficiently to meet the needs of our valued clients.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Welding Process
The next crucial stage in the manufacturing process is welding. The edges and corners of the box are precisely joined together using advanced welding techniques. This welding process significantly enhances the structural integrity of the box, ensuring its durability and resistance to external forces. By meticulously fusing the metal components, we guarantee that the box will serve as a reliable foundation for the electrical panelboard.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Powder Painting
To prepare the metal box for powder coating, it undergoes phosphating. This process cleanses the surface of impurities and applies a protective phosphate layer, ensuring optimal adhesion of the powder coating and enhancing the final product's durability and corrosion resistance.
After phosphating, the metal box undergoes pre-cooking. This process involves heating the box to a specific temperature to prepare its surface for the subsequent powder coating stage. This step is crucial to ensure optimal adhesion of the powder coating, resulting in a durable and high-quality finish.
The specialized coating applied to our panelboards not only imparts a distinctive aesthetic appeal but also significantly enhances their durability. This combination of style and robustness elevates our panelboards to a premium quality standard, setting them apart from ordinary products.
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Michael M. Quisido ||| Cebu Tristar Corp. Web Administrator
Finale Stage
Once the metal box has been coated with the desired color powder, it undergoes a final curing process. This crucial step involves subjecting the coated box to elevated temperatures, which activates the powder coating and fuses it to the metal surface. This process ensures optimal adhesion, durability, and a flawless finish. With the powder coating fully cured, the metal box is now ready for the subsequent assembly stage. This involves the precise installation of bus bars and circuit breakers, which are the essential components that enable the panelboard to perform its intended function.
Once the assembly of the bus bars and circuit breakers is complete, the panelboard undergoes rigorous testing to ensure its optimal performance and safety. This comprehensive testing process involves a series of meticulous checks, including verifying the correct installation and functionality of all electrical components. Technicians meticulously examine the wiring, connections, and terminations to identify and rectify any potential issues. Additionally, the panelboard's electrical parameters, such as voltage, current, and insulation resistance, are meticulously measured and compared against established standards. By subjecting the panelboard to these stringent tests, we guarantee that it meets the highest quality standards and is ready to deliver reliable and efficient electrical distribution.
